The right manufacturing execution system (MES) installed within your manufacturing lines can have huge implications on decision-making, and ultimately drive plant-wide cost optimization efforts.
The MES solutions you choose to implement within your company’s manufacturing can entirely determine savings across the product lifecycle, and provide real-time insight on overlooked process inefficiencies at the floor-level.
In this article, we evaluate how an advanced MES can help your business realize its full manufacturing potential, and eliminate waste and production error from design to distribution.
1. Integration of the Entire Supply Chain
One of the greatest benefits manufacturing execution systems provide is their compatibility across the entire product supply chain. Advanced MES solutions can collect data and help manufacturers use this data to improve processes at all stages in the manufacturing lifecycle and manufacturing to large-scale distribution.
Information collected at all stages of the supply chain make it possible for manufacturers to cut cost-inefficient practices from their operations, while paving the way for product cost optimization (PCO) initiatives elsewhere.
Today’s MES solutions are particularly effective at connecting interdependent manufacturing systems and automation equipment; this synchronization of all data throughout the lifecycle can enhance your company’s control over cost, and increase revenues by reducing production time.
2. Information to Drive Cost Optimization Efforts
MES solutions provide a single, inclusive database of information from all stages in production. This information does more than improve manufacturing process transparency; it can reveal high-potential areas within your manufacturing line to cut back on extraneous cost, and eliminate poor manufacturing practices. For manufacturers with multiple product lines, complex configurations and several operation sites, an MES that supports global information exchange is crucial to controlling cost.
MES solutions can be integrated with a manufacturers existing ERP software, which helps companies better manage product quality, cost and time-to-market. Optimizing these three elements is a tough balancing act that can be simplified through the use of a committed MES solution.
With real-time manufacturing data compiled in a single-source system, manufacturing decision-makers can pursue stronger initiatives to reduce costs and optimize their time-to-market.
3. Significant Cuts to Manufacturing Waste
Another aspect of manufacturing that committed MES solutions benefit concerns day-to-day production line waste; this includes both standard waste and waste due to product error.
The information gathered by manufacturing execution systems can help companies mitigate product errors, and in turn largely reduce the manufacturing waste they generate. By avoiding unnecessary scrap and re-working tasks, manufacturers can end up saving significantly in overall product cost.
The raw materials used in creating goods contribute as much as 50% of an entire product’s cost. Implementing a MES helps in reducing these costs, and limits the occurrence of the most common manufacturing wastes, including:
- Product defects
- Excess processing tasks
- Waste transportation
- Non-utilized resources
4. Optimized Distribution Tracking and Management
The final way manufacturing execution systems can benefit floor-level manufacturing occurs later in the product lifecycle, during and after distribution. MES solutions automate all product ordering tasks, including scheduling, product dispatching and data collection. MES tools digitize logging and product tracking in a way that helps manufacturers keep costs to a minimum, and increase price competitiveness without taking away from product quality.
These systems ensure that the manufacturers, distributors and vendors all have the information they need exactly when they need it. As a result, the entire product lifecycle can be optimized, and products can be built with limited, or outright avoided, production floor inconsistency.